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We excel in the manufacturing of comprehensive gamut of health products like pharmaceutical gelatin capsules, bulk soft gelatin capsules, empty hard gelatin capsules etc. Today, we have developed into one of the leading compressed tablets exporters from India. Our plant has the best machines with all features, like “HVAC system” installed by ABB Ltd. The BMS generates the reports as per 21 CFR parts 11 (to ensure the desired conditions), PW generation & distribution system from TSA Mumbai as per USP-XXVII. All our products are manufactured under stringent quality control systems. We are also pursuing for WHO GMP certification.
Introduction
Sozin Flora Pharma is a newly constituted company setup in the year 2008 to manufacture world class pharmaceutical formulations as per MHRA / WHO GMP guidelines at Kala Amb (Himachal Pradesh). Sozin Flora Pharma is progressing under the guidance of Mr. Sukhmal Jain and his sons Mr. Rajesh Jain who is also the CEO of the company and Mr. Dinesh Jain. With their experience and expertise they have contributed substantially to the development of the organization.
Technical support is provided by Dr. R. K. Mann and his wife Dr. Anita Mann, who graduated in the year of 1985 & 1987 respectively. Both of them are having 20 years of experience of successfully treating number of patients as a general practitioner in their own hospital. The copious experience of directors helps in proper accountability and validations. The fresh environment of Himachal Pardesh and the competent inert work force provides a superb working environment.
Services / Facilities
- Most modern and sophisticated machinery & equipments of best make available in India.
- Project unit is designed by renowned Doshi Consultants P. Ltd., Indore. The unit is constructed on uni-flow process layout with separate entry for man and material movement.
- Most modern Laboratory with latest equipments available in India.
- Area of plant is 15,000sq.meters, suitable for expansion up to eight times of the present setup.
Technical Services
- Having the critical support systems like HVAC, water purification system with required standards and their validation complying standards like schedule M ,WHO-GMP , MHRA , TGA , USFDA.
- Separate and hygienically cared in outflow of man and material to prevent cross contamination at any level.
- Close bin transfer system for material handling, from shifter to compression machine.
- The granulator (wet / dry) with an output capacity of 350 kg per batch.
- Automatic Capsule filling machine with an output of 40000 capsules per hour and expendable for 130000 capsules per hour.
- The tablet compression machine with an output of 2000 tab. per minute and expendable up to 4000 tab. perminute.
Products
To manufacture as per products’ specifications of different dosages, formulations like Capsules (hard gelatin), Compressed Tablets (film coated / enteric coated / sugar coated & sustained release), Capsules (hard gelatin) and Soft Gelatin Capsules.
Activities
- To formulate pharmaceutical products on contract basis, as per the specifications of the clients.
- Manufacturing of specialized pharmaceutical formulations.
- To produce ethical / generic products for MNC’s.
Machinery & Equipments
We have two granulation sections for tablets and two encapsulation lines for hard gelatin. The detail of machinery is
a) Granulation1 (All equipped with Flame Proof equipments, VFD & PLC):
- PLC enabled RMG capacity 100 Kg (250 liters) with inbuilt cone-mill make Tapasya Engineering Works, Mumbai.
- Planetary Mixer (Binder Preparation Vessel) 120 Kg.
- FBD Capacity 100 KG (250 liters) with all features make Alliance, Mumbai.
- Sifter cum Multi Mill.
- Conta blender Capacity 500 Kg (1200 liters) with bin sizes 500Kg, 250Kg., 100 Kg., make Tapasya Engineering Works, Mumbai.
b) Granulation2 (equipped with VFD & PLC)
- RMG Capacity 250 Kg (600 liters), with inbuilt cone-mill make Tapasya Engineering Works, Mumbai.
- Planetary Mixer (Binder Preparation Vessel) 120 Kg.
- FBD Capacity 250 KG (600 litres) with all features make Alliance, Mumbai.
- Sifter cum Multi Mill.
c) Material Handling System: Close bin transfer system for all the raw material from shifter to compression machine.
- Loader and positioner for both RMG, make Tapasya Engineering Works, Mumbai.
- Loader and Tilter to lift and tilt for both FBD bowl to multi-mill make Tapasya Engineering Works, Mumbai.
- Loader and Positioner for compression machines. Conta bins from blender will be transferred directly on compression machine.
d) Compression Lines: One machine of 35 stations 'B' tooling and second of 27 stations 'D' tooling, make Cad mach.
e) Coating Machine: One auto coater capacity 48” (maximum 150 kg) makes NEOCOTA, Calcutta, completely equipped with HEPA, PLC, wet scrubber.
f) Encapsulation Machine (Hard gel): One encapsulation machine makes P+am, model no. AF-40T (fully automatic) capacity 40,000 capsules per hour.
g) Packaging Lines: Four Packaging Lines, detail as below:
- One 10/12 track strip packaging machine make Sattelite.
- Two numbers of blister packaging machines, make Elmach-model no. EPI 2500, compatible with Auto Cartooning Machine.
- One Alu Alu packaging machine make Elmach.
HVAC System:
HVAC System has been designed and installed by ABB Ltd. very carefully for grade D (Class One Lac). We have taken care of all temperature controls, pressure difference, air changes etc. This system is equipped with building management services (BMS) to record and produce data for validation purpose and for precision control of the system.
Water Treatment System:
This plant is designed to generate Purified Water as per USP XXVII Standards. The plant consist Pretreatment, Reverse Osmosis Plant followed by MB. The plant is completely automatic with PLC/SCADA control.
Soft Gel Capsule Plant:
We are setting up a dedicated soft gel encapsulation plant. We have purchased two encapsulation lines from M/S Sky Softgel Co. Ltd., Korea with all equipments on turn key basis. Detail of this plant can be provided on requirement.
Vision
- For the purpose of quality manufacturing, we have the most productive manufacturing unit.
- Sophisticated Q.C. Lab and proper R & D control helps to conduct smooth operation.
- Recognition from international agencies like US-FDA, MHRA is the paradigm of our quality and innovation.
- To achieve global reputation in the arena of contract manufacturing and that too at a reasonable price.
Mission
- To follow USFDA / MHRA guidelines.
- To build a strong quality culture, based on team- work, professional ethics, progressive learning that will provide cordial in-house environment.
- Provide cordial in-house environment.
- Staff regularly trained to be proactive towards customer needs that mean ‘total customer satisfaction’.
- Up gradation and adoption of latest techniques and technologies for quality commitment.
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: | Mr. Rajesh Jain |
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: | 2008 |
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: | Manufacturer & Exporter |
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: | 48 |
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: | Targeting turnover of 50 million USD |
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: | Domestic |
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: | Compressed Tablets, Hard Gelatin Capsules & Soft Gelatin Capsules etc. | |
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Products |
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